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Case 06/Project Finance/Construction / EPC

BOQ Comparison & Cost Deviation Engine

Aligns design vs implementation BOQs, surfacing cost creep in week 2–3 instead of project close.

The challenge

What was breaking

Comparing design BOQ against implementation BOQ was manual and error-prone. Small deviations across hundreds of items quietly compounded into $2–5M undetected cost overruns per project.

The solution

BOQ Deviation Engine

An AI alignment and deviation engine that reconciles mismatched BOQ formats, normalises units and visualises category-level variance with line-item traceability.

  • Fuzzy structure alignment across formats
  • Unit and terminology normalisation
  • Category-level deviation analytics
  • Heatmaps and high-variance alerts
  • Line-item cost traceability
Solution design

How it works

4 stages
  1. 01

    Align

    Fuzzy matching reconciles items across different BOQ formats.

  2. 02

    Normalise

    Inconsistent units and terminology harmonised.

  3. 03

    Detect

    Category-level variance and high-deviation hot spots flagged.

  4. 04

    Visualise

    Heatmaps, percentage-change tables and executive summaries.

Business impact

Before vs. after

MetricBeforeAfterImprovement
Reconciliation3–4 weeks2–3 days85% faster
Undetected variance3–5% pre-finalisation<0.5%Early detection
Finance confidenceLow during executionReal-time visibilityContinuous
Key outcomes

What changed

  • Significant reconciliation time reduction
  • Cost overrun visibility in weeks 2–3 rather than at close
  • Detailed line-item traceability
  • Applied to 5 major projects ($200M+ in cost visibility)
Capabilities

Inside the build

Fuzzy structure alignment across formats
Unit and terminology normalisation
Category-level deviation analytics
Heatmaps and high-variance alerts
Line-item cost traceability
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Could this work for your team?

We adapt these blueprints to your domain, data and governance constraints — typically delivering a working prototype in weeks.

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